Process Engineering
Back to Engineering

Process Engineering

Full project lifecycle experience from scoping studies to detailed engineering, for both brownfield modifications and medium-scale greenfield projects.

This includes process simulations, hydraulic evaluations, equipment sizing, and process safety.

Process Simulations

  • Develop simulations for heat & material balances, stream data, and vapor hydraulic calculations, including dynamic modeling and training simulator integration.
  • Modify complete refinery unit models to reflect project changes; provide simulation oversight for CDU, VDU, NHT/DHT, CCR, HCU, FCCU, SRU/ARU (Sulsim).
  • Support simulation of hydrocarbon fractionation (C1–C5+), gas dehydration, LNG systems, mechanical refrigeration, and CO₂ purification. Collaborate with catalyst vendors (Topsoe, WR Grace, Axens, Ketjen, Criterion) and technology licensors (UOP, Lummus, Technip).
  • Use Honeywell UniSim and Aspen HYSYS; team includes Aspen certified advanced users.

Equipment Sizing

  • Specify new equipment: pumps, compressors, exchangers, chillers, vessels, tanks, columns, terminals, custody transfer, blowers, control valves, piping, and more.
  • Conduct rating checks and debottleneck existing systems.
  • Manage vendor and technology licensor relationships.

Process Safety

  • Facilitate PHA, HAZOP, SIL, and what-if analyses.
  • Conduct pre-startup safety reviews (PSSR).
  • Develop over-pressure scenarios and protection.

Contact

Michael Wagner
Process Department Head


780-570-8681
michael.wagner@rallyeng.com

Engineering Services

Structural

Learn More>

Mechanical

Learn More>

Electrical

Learn More>

Instruments and Controls

Learn More>

Piping Design

Learn More>
Let's Get Started

Build With Rally Today

Ready to work with the leading provider of engineering, procurement, and construction management services? Join Canada’s largest infrastructure-building companies, and partner with Rally today!